Case study
Pulseboard — Realtime Ops Console
A live web console unifying sensor streams from three plants — anomaly alerts reach the team before the line stops.
01The problem
Vanta's plant managers watched three separate dashboards from three vendors, none of which talked to each other. Anomalies were spotted by whoever happened to be looking, usually after a line had already slowed. Post-incident reviews meant exporting CSVs and reconstructing timelines by hand.
02What we built
We consolidated the streams into a single event pipeline and built a realtime web console: unified line views, a time-scrubbing incident timeline, and a lightweight anomaly detector tuned per line rather than per vendor default. Alerts route straight to the team's chat with a deep link to the exact 90-second window that triggered them.
03The outcome
Mean time-to-detection fell from 11 minutes to 90 seconds. Unplanned line stops dropped 22% in two quarters. Incident reviews now start from a shared timeline instead of an argument about CSVs.
